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3PL Multi-Client WMS Modernization, Achieves 97% Perfect Order Rate with 8x Peak Scalability

About the Client

The client is a mid-tier third-party logistics (3PL) provider serving 45 fast-growing e-commerce brands across multiple fulfillment centers. Their legacy warehouse systems struggled to handle multi-client complexity, peak season demand, and real-time visibility requirements. Limited scalability and fragmented workflows impacted operational efficiency and customer satisfaction. To modernize operations and support rapid growth, the client partnered with Zymr.

Key Outcomes

97% Perfect Order Rate Achieved
250 Picks Per Hour Productivity

Business Challenges

The client operated on legacy WMS platforms that lacked multi-tenant capabilities, making it difficult to efficiently manage multiple clients with varying fulfillment requirements. Inventory visibility was limited, leading to inaccuracies, delayed shipments, and increased operational costs.

Manual processes and lack of automation reduced warehouse productivity and increased dependency on labor. During peak seasons, the system failed to scale, resulting in order backlogs and missed SLAs.

Additionally, the absence of real-time tracking and integration with modern systems like IoT devices and automated storage solutions limited operational transparency. The client needed a scalable, cloud-native WMS platform capable of handling multi-client operations, improving accuracy, and enabling high-performance fulfillment.

Business Impacts / Key Results Achieved

Zymr enabled the transformation of legacy warehouse operations into a modern, scalable, and high-performance fulfillment ecosystem through a cloud-native WMS platform. This significantly improved accuracy, throughput, and scalability.

  • 97% Perfect Order Rate Achieved
  • 250 Picks Per Hour Across Fulfillment Centers
  • 8x Increase in Peak Season Order Handling Capacity
  • 30% Reduction in Operational Costs
  • Real-Time Inventory Visibility Across All Clients

Strategy and Solutions

Zymr implemented a multi-tenant, cloud-based WMS solution tailored to support complex 3PL operations and high-volume fulfillment demands.

  • Multi-Tenant Cloud WMS Architecture
    Designed a scalable WMS platform supporting multiple clients with isolated workflows and centralized control.
  • AS/RS Integration
    Integrated Automated Storage and Retrieval Systems to improve picking speed and warehouse efficiency.
  • IoT-Based Inventory Tracking
    Enabled real-time tracking of inventory movement using IoT devices for improved visibility and accuracy.
  • Wave & Batch Optimization
    Implemented intelligent wave planning and batch processing to maximize picking efficiency and throughput.
  • Real-Time Analytics & Dashboards
    Delivered actionable insights into warehouse performance, order status, and operational KPIs.
  • Workflow Automation
    Replaced manual warehouse processes with automated workflows to improve speed, accuracy, and scalability.
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